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60L High-Flow Disc-Type Bead Mill Machine Suitable For Paint, Ink, And Pesticide Production
There are several reasons for choosing a 60L bead mill:
1.High-flow capacity: The 60L bead mill has a large grinding capacity, suitable for processing large volumes of materials, which can improve production efficiency.
2.Efficient grinding: This model of bead mill adopts advanced grinding technology and design, enabling efficient grinding and dispersion to ensure fine and uniform particles.
3.Wide applicability: The 60L bead mill is suitable for various industries such as paint, ink, and pesticide production. It can handle different types of materials and meet the grinding requirements of different industries.
4.Flexibility: The equipment has adjustable process parameters such as grinding time, grinding speed, and grinding media, which can be adjusted according to specific needs to achieve the desired grinding effect.
5.Reliability and stability: The 60L bead mill is made of high-quality materials and advanced manufacturing processes, ensuring durability and stable operation over a long period of time.
Bead mills are suitable for the following fields:
The paint and coating industry: used for grinding and dispersing pigments to obtain a uniform pigment suspension or pigment slurry.
Ink industry: used for grinding and dispersing pigments and fillers to prepare high-quality ink.
Dye industry: used for grinding and dispersing dyes to obtain delicate and uniform dye dispersions.
Food and Beverage Industry: Used for grinding, dispersing, and mixing food and beverage ingredients to improve product uniformity, texture, and taste.
Cosmetic industry: used for grinding and dispersing pigments, fillers, and active ingredients to prepare high-quality cosmetic products.
Pharmaceutical industry: used for grinding and dispersing pharmaceutical raw materials to obtain delicate and uniform drug dispersions or emulsions.
Mining and Mineral Industry: Used for grinding and refining ores, sands, and minerals to improve mineral availability and processing efficiency.
Biotechnology and pharmaceutical industry: used for applications such as cell fragmentation, protein extraction, and dispersion to support sample preparation and research in biotechnology and pharmaceutical processes.
In summary, ball mills play an important role in many fields, used for grinding, dispersing, and mixing pigments, dyes, fillers, drugs, and other granular materials to achieve improved product quality and increased production efficiency.
Technical Data:
ZM-E Series | ZM20-E | ZM60-E | ZM100-E | ZM200-E | ZM300-E | ZM500-E | ZM1000-E |
---|---|---|---|---|---|---|---|
Grinding chamber volume (l) | 20 | 60 | 100 | 200 | 300 | 500 | 1000 |
Batch size (l) | 100-500 | 200-1000 | 500-2500 | 1000-10000 | >2000 | ||
Drive (kW) | 18.5-22 | 37-45 | 55-75 | 75-90 | 90-110 | 160-200 | 315 |
Grinding shaft rotary speed (r/min) | 1200 | 800 | 650 | 500 | 460 | 350 | 340 |
Length (mm) | 1670 | 1970 | 2750 | 2950 | 3450 | 3350 | 6650 |
Width (mm) | 1050 | 1150 | 1200 | 1200 | 1300 | 1500 | 1450 |
Height (mm) | 1565 | 2000 | 2200 | 2200 | 2250 | 2700 | 2850 |
Net weight (kg) | 750 | 1500 | 3500 | 3700 | 4700 | 8000 | 12000 |
Ex proof Type | Ex proof / Non Ex proof | ||||||
Seal Type | Single Mechanical Seal / Double Mechanical Seal | ||||||
Inner Grinding Cylinder Material | SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU | ||||||
Grinding Disc Material | SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU | ||||||
Pump Type | Diaphragm pump / Gear Pump / Screw pump | ||||||
Mill Speed Adjustment Way | With inverter / Without inverter | ||||||
Note: Technical data are different if there are some customized constructions. We'd like to send you the suitable model sand mills for your production, please feel free to contact with us. |
What are the advantages of bead milling?
Bead milling offers several advantages compared to other grinding and dispersion methods. Here are some of the key advantages of bead milling:
1.Efficient Particle Size Reduction: Bead milling provides efficient and effective particle size reduction. The high-energy collisions and friction between the beads and the material being milled result in the reduction of particle size, leading to finer and more uniform particles.
2.Uniform Particle Distribution: Bead milling ensures a more uniform distribution of particles in the final product. The grinding beads effectively disperse and break apart agglomerates, resulting in a homogenous dispersion of particles and improved product quality.
3.Controllable Particle Size and Distribution: Bead milling allows for precise control over the particle size and distribution. By selecting the appropriate bead size and adjusting process parameters such as bead density and milling time, it is possible to achieve the desired particle size range, ensuring consistency and meeting specific requirements.
4.Enhanced Material Properties: Bead milling can improve the properties of materials. The mechanical forces exerted during milling can lead to increased surface area, improved reactivity, enhanced color intensity, and better dispersion of additives, resulting in improved material performance.
5.Versatility: Bead milling is versatile and can be applied to a wide range of materials, including pigments, dyes, inks, coatings, pharmaceutical compounds, and more. It is suitable for both wet and dry milling processes, offering flexibility in various industries.
6.Scalability: Bead milling can be easily scaled up from laboratory-scale experiments to large-scale industrial production. The availability of different sizes and configurations of bead mills allows for seamless transition and adaptation to varying production volumes.
7.Reduced Processing Time: Bead milling typically offers faster processing times compared to other grinding methods. The high-energy collisions and efficient grinding action of the beads result in shorter processing cycles, thereby increasing overall productivity.
8.Improved Product Quality and Consistency: By achieving uniform particle size and distribution, bead milling ensures improved product quality and consistency. This is particularly important in industries such as paints, inks, and coatings, where color matching and reproducibility are critical.
In summary, bead milling provides efficient particle size reduction, uniform particle distribution, and precise control over particle size and distribution. It offers versatility, scalability, and improved material properties, ultimately leading to enhanced product quality and increased productivity.